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A FULLY INTEGRATED MANUFACTURING FACILITY


Hock Lee's
fully integrated manufacturing facility in Sungei Buloh, Selangor adheres strictly to the ISO9008:2000 quality system certification. Its commitment to quality has resulted in a policy of sending technical and supervisory staff for regular courses conducted by the Malaysian Rubber Board to keep them abreast with the latest developments in the industry.

The manufacturing complex consists of the following sections:
Compounding Plant
Moulding Plant
Plate Preparation Plant
R&D and Testing Laboratory

Banbury operator setting mixing conditions
Quality control: line supervisor checking settings for AZ Type MCTD200 cold feed extruder - screw diameter 200mm.
Extrusion of camelback compound

Compounding Plant
Hock Lee's compounding plant is its competitive advantage. Comparable to European standards,it is equipped with the Farrel Shaw Intermix. Mark 5 (Intermeshing Rotor) Banbury machine that is reputed to be amongst the best in the world.

This plant is designed to prepare specially-formulated rubber compounds according to customised technical specifications. Its usage of the highest grade of rubber in its formulations has further enhanced the reputation of the plant.


Moulding Plant
Rubber compounds are moulded to finished products at this plant,which is headed by a rubber technologist, and supported by a team of well-trained staff.

The plant has four hot compression presses that have the capacity to produce 4,000 pre-cured treads per month. The presses also have the flexibility to be used for the manufacture of moulded rubber products.

 

Pathex press
Moulding precured tread in pan stone hot press
Moulded precured tread
     

Gotech computer mooney uiscometer
Gotech universal testing machine
Monsanto rheometer 100
     


Plate Preparation
Hock Lee has a long history in plate preparation, which is undertaken prior to moulding. Platest are prepared under the supervision of skilled personnel, with stringent quality control in place.


R&D and Testing Laboratory
Designed to develop customised formulations for different vehicle types, this facility is headed by a rubber research consultant, who is assisted by experienced staff. The well-equipped laboratory also undertakes product testing prior to its delivery to clients.

 

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